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    Forge+Bond 25 MTN Bar Puts Vibration-Damping Plastic FusionFiber in Your Hands

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    What makes Forge+Bond’s FusionFiber carbon unique is swapping a nylon polymer in place of traditional resin, and now that same material tech boosts comfort in your mountain bike bar, too. Not just another carbon MTB handlebar, this new Forge+Bond 25 MTN bar increases rider comfort. More vibration damping without sacrificing steering stiffness delivers boosted control and decreased rider fatigue, so you can ride more…

    Forge+Bond 25 MTN vibration-damping carbon MTB bar

    (Photos/Forge+Bond)

    By substituting conventional resin with their FusionFiber nylon polymer, Forge+Bond’s carbon mountain bike handlebar claims to be both light and more comfortable. FusionFiber promises up to 3x improved vibration damping vs. traditional carbon construction.

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, compared conventional carbon fiber

    And they claim that their FusionFiber handlebar is more durable than conventional carbon, failing at about 1/3 higher forces than most conventional carbon bars.

    Also by replacing that traditional thermoset resin that hold the carbon fibers together with a thermoplastic polymer binder, the Forge+Bond FusionFiber solution also means this can be a much more sustainable product. At the end of the bar’s life, or ultimately if you manage to break it, Forge+Bond’s nylon polymer can be heated up to a high temperature, and the carbon itself can be separated from the binder for recycling. That’s one of the biggest benefits of Forge+Bond FusionFiber, just like in their carbon rims.

    OK, now why do we want more mountain bike bar flex?

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, riding with improved comfort & control, and reduced fatigue

    Can we all agree that with the shift to 35mm diameter mountain bike handlebars, a lot of bars actually became too stiff? I know everyone talks about stiffness being the goal of premium bars. But to me, it’s been like a decade and 1″ clamps since I had a real problem with a mountain bike bar that was too flexible to the extent that it lessened the enjoyment of my ride.

    So, I’m totally intrigued by Forge+Bond’s claims of improved rider comfort.

    Tech details

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, 800mm wide by 25mm rise

    Forge+Bond crafts their new carbon 25 MTN bar from their FusionFiber thermoplastic composite held together with long-chain nylon polymers.

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, detail

    Forge+Bond don’t give away too much of their proprietary manufacturing tech. But instead of assembling pre-preg carbon layers (that have to be kept refrigerated), they use an automated process to both precisely cut dry nylon-impregnated carbon sheets and lay them up into a mold where multiple heat cycles bond it all together to create this unique FusionFiber mountain bike bar.

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, scrap fiber for recycling

    The 25mm rise bar gets 7.5° of backsweep, 5° of upsweep, and a 35mm diameter x 75mm wide clamping area. The 800mm wide bar weighs a claimed 250g uncut. And you can trim it down as short as 750mm wide if you want to go narrower.

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, bar end

    Like their rims, Forge+Bond manufactures the new 25 MTN carbon bar in the USA, in their Gunnison, UT factory. And they rate these bars for pretty much any type of mountain biking – from XC to DH – hence calling it an all-mountain bar.

    Forge+Bond 25 MTN bar – Pricing & availability

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, 35mm diameter x 800mm wide x 25mm rise

    The Forge+Bond 25 MTN bar with its FusionFiber carbon construction is available now for $265, direct from F+B. Additionally, the bars feature a Return to Fun lifetime warranty. F+B will recycle any component that genuinely does get broken, and get you back on the bike, too.

    Forge and Bond 25 MTN vibration-damping FusionFiber carbon mountain bike handlebar, on a trail bike

    Also, for a limited time, if you buy any one of their existing carbon wheelsets across all disciplines – road, gravel, or MTB – Forge+Bond will let you buy their new handlebar for half price, just $132.

    ForgeAndBond.com

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